Automatic high-level stacker with hole-leaving system MZ-1200

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Description

This high-performance automatic stacking system is engineered to handle various block types and specifications produced by different brick machine models. Once stacked, the blocks are discharged as complete pallets via a heavy-duty chain conveyor, compatible with both manual packing and integrated automatic packing machines. To maximize efficiency, the production line incorporates pre-storage buffers at every node, significantly reducing forklift operation time. Powered by an advanced PLC and touchscreen control system, and integrated with laser induction and intelligent sensors, the system achieves fully unmanned operation with automatic fault diagnosis and localized alarms for easy troubleshooting without specialized technicians. Furthermore, the built-in remote control and cloud data system allow manufacturers to monitor and resolve issues directly from the office. By utilizing independent electric, pneumatic, and hydraulic controls for seamless, interference-free movement, the system achieves a remarkable output of approximately 210 layers per hour, drastically reducing labor costs.

Technical Parameters

Footprint 19000 × 10000 (mm) Height 5000mm Total Weight 1800 Kg
Palletizing Specs 1000 × 1000 (mm) or 1200 × 1200 (mm) Total Power 35 KW
Operating Cycle 15 – 18 (s)/layer Max Stacking Height 1500 (mm)

Automatic brick coding periodic

Product Type Brick Dimensions Palletizing 1 & Speed Palletizing 2 & Speed Palletizing 3 & Speed
Standard Brick 240 × 115 × 50 960×960
Regular: 76 pcs
Hole: 52 pcs
15960 pcs/h
888 pcs total
1200×1200
Regular: 120 pcs
Hole: 96 pcs
20160 pcs/h
1416 pcs total
Paver 200 × 100 × 60 800×800
Regular: 32 pcs
Hole: 20 pcs
6720 pcs/h
92 pcs total
1000×1000
Regular: 50 pcs
Hole: 35 pcs
10500 pcs/h
1085 pcs total
1200×1200
Regular: 120 pcs
Hole: 96 pcs
25200 pcs/h
1416 pcs total
Block 390 × 190 × 190 800×800
Regular: 8 pcs
Hole: 6 pcs
1680 pcs/h
54 pcs total
1200×1200
Regular: 18 pcs
Hole: 12 pcs
3780 pcs/h
120 pcs total
Facing Brick 190 × 115 × 50 950×950
Regular: 95 pcs
Hole: 65 pcs
19950 pcs/h
1110 pcs total
1140×1140
Regular: 132 pcs
Hole: 96 pcs
277720 pcs/h
1548 pcs total